Insert Molding Service
Custom insert molding services for high-quality prototypes and on-demand parts. Get online quotes at a competitive price and short lead time. Rapid Tooling Production as fast as 2 weeks.
स्टेप | एसटीपी | एसएलडीपीआरटी | आईपीटी | पीआरटी | सैट फाइलें
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उच्च गुणवत्ता वाले पुर्जे
प्रमाणित कारखानों का स्वामित्व, उत्पादन के दौरान निरीक्षण और आयामी सत्यापन करके यह सुनिश्चित किया जाता है कि जटिल आकृतियों के बावजूद कस्टम मोल्डेड भाग उच्च सटीकता के साथ गुणवत्ता में सुसंगत हों।.
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तेज़ लीड समय
प्रमाणित घरेलू कारखानों और एक मजबूत आपूर्ति श्रृंखला प्रणाली के साथ, हम उत्पाद विकास चक्र को तेज़ करते हैं और आपके ओवरमोल्डेड पुर्जों के उत्पादन को यथासंभव शीघ्र पूरा करते हैं।.
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अभियांत्रिकी सहायता
इंजेक्शन मोल्डिंग उद्योग में 10+ वर्षों के अनुभव वाले हमारे विशेषज्ञों के साथ काम करके, प्रोटोटाइप से उत्पादन तक कुशलतापूर्वक परिवर्तन पूरा करें।.
What is Insert Molding?
इन्सर्ट मोल्डिंग
उपकरण समाधान
PartsMastery also offers customized insert molding services, assisting with design optimization, material selection, and tooling for complex geometries to meet your unique project needs from concept to production.
प्रोटोटाइप निर्माण
त्वरित टूलिंग
Get easy design feedback and validation through superior quality prototype tooling. Create small batches of plastic molded parts with excellent injection molding prototypes. We excel at manufacturing prototype molds within days to ensure you perform functional tests and validate market interest. We implement affordable aluminum tooling to help you reduce financial risks before full-scale production.
उत्पादन
उत्पादन उपकरण
हम उच्च-मात्रा वाले प्लास्टिक पुर्जों के उत्पादन के लिए उच्च-गुणवत्ता वाले उत्पादन साँचे बनाते हैं। उच्च-मजबूत, टिकाऊ टूल स्टील सामग्री के साथ, हमारे उत्पादन उपकरण सैकड़ों हजारों पुर्जों का उत्पादन करने के लिए उपयुक्त हैं। हम आपकी विशिष्ट आवश्यकताओं के अनुसार सामग्री और निर्माण विधियों में परिवर्तन कर सकते हैं।.
सामग्री
सामग्री के लिए
इन्सर्ट मोल्डिंग
हम थर्मोप्लास्टिक और थर्मोसेट सामग्रियों की एक विस्तृत श्रृंखला प्रदान करते हैं, जिन्हें उनके प्रदर्शन गुणों और विभिन्न अनुप्रयोगों के लिए उपयुक्तता के आधार पर चुना गया है।.
प्लास्टिक
Popular for its good mechanical properties, ABS combines rigidity, strength, and toughness, making it ideal for automotive, consumer goods, and electronics.
ABS Beige (Natural)
एबीएस ब्लैक
ABS ब्लैक एंटीस्टैटिक
एबीएस मिल्की व्हाइट
ABS+PC काला
Flame Retardant ABS Beige
Flame Retardant ABS Black
Known for its exceptional impact resistance and clarity, PC is widely used in applications requiring transparency and durability, such as protective gear and automotive components.
Flame Retardant Transparent PC
Food Grade PC-Transparent
पीसी ब्लैक
पीसी पारदर्शी
पीसी व्हाइट
पीसी पीलापन लिए हुए सफेद
पीसी+जीएफ30 ब्लैक
This material stands out for its excellent clarity and optical properties, making it an excellent choice for applications like lenses, displays, and light fixtures.
पीएमएमए ब्लैक
पीएमएमए पारदर्शी
पीएमएमए सफेद
POM is prized for its high precision, low friction, and excellent wear resistance, suitable for mechanical parts like gears and fasteners.
गाढ़ा भूरा (कॉफ़ी) POM 100AF
पीओएम ब्लैक
पीओएम ब्लू
पीओएम व्हाइट
Distinguished by its excellent strength and abrasion resistance, Nylon is perfect for high-load bearings and gears due to its durability and flexibility.
पीए (नायलॉन) नीला
पीए6 (नायलॉन)+जीएफ15 ब्लैक
पीए6 (नायलॉन)+जीएफ30 ब्लैक
पीए66 (नायलॉन) बेज (प्राकृतिक)
पीए66 (नायलॉन) काला
Known for its high impact strength and flexibility, PE is commonly used in packaging, containers, and piping applications.
पीई ब्लैक
पीई व्हाइट
Offering outstanding thermal stability and chemical resistance, PEEK is used in aerospace, automotive, and medical implant applications.
पीक बेज (प्राकृतिक)
पीक ब्लैक
Features excellent chemical resistance and fatigue properties, making it suitable for automotive parts, consumer goods, and textiles.
Food Grade PP White
पीपी ब्लैक
पीपी व्हाइट
पीपी+जीएफ30 ब्लैक
Characterized by its high strength-to-density ratio, HDPE is used for making plastic bottles, corrosion-resistant piping, and geomembranes.
एचडीपीई काला
एचडीपीई सफेद
Offers good dimensional stability and is easy to paint and glue, ideal for retail product housings and parts.
एचआईपीएस बोर्ड सफेद
Noted for its flexibility and low-temperature toughness, LDPE is commonly used in plastic bags and sheets.
एलडीपीई सफेद
Known for its stiffness, electrical resistance, and heat resistance, PBT is ideal for electrical components and casings.
PBT Black
पीबीटी मिल्की व्हाइट (प्राकृतिक)
With high heat resistance and mechanical strength, PPA is used in high-performance parts for automotive and electronics.
PPA Beige
Used extensively in fiber for clothing and containers for liquids and foods, PET is valued for its durability and clarity.
पीईटी ब्लैक
पीईटी व्हाइट
पीईटी+जीएफ30 ब्लैक
पीईटी+जीएफ30 सफेद
Offers exceptional chemical and heat resistance, suitable for automotive and industrial applications under high temperatures.
पीपीएस ब्लैक
पीपीएस व्हाइट
पीपीएस+जीएफ30 ब्लैक
Lightweight and easy to mold, PS is commonly used in disposable cutlery, plastic models, and CD cases.
पीएस पारदर्शी
PVC is versatile, resistant to environment and chemicals, widely used in construction materials, pipes, and medical devices.
पीवीसी ग्रे
Known for its non-stick properties and high heat resistance, PTFE is commonly used in cookware and electrical insulation.
टेफ्लॉन (PTFE) काला
टेफ्लॉन (PTFE) सफेद
With high abrasion resistance and impact strength, UPE is used in applications like wear strips and liners.
यूपीई ब्लैक
यूपीई व्हाइट
इन्सर्ट मोल्डिंग
क्षमताएँ
PartsMastery insert molding solutions manufacture parts with different functional and aesthetical needs. These guidelines will help improve part manufacturability, reduce lead time, and improve the part aesthetics. You can check the following standard design considerations:
| मानक | विवरण |
|---|---|
| मानक अधिकतम भाग आकार | विवरण 800×1000×400mm 31.50×39.37×15.75 in. |
| मानक न्यूनतम भाग आकार | विवरण 2×2×2 मिमी 0.08×0.08×0.08 इंच |
| मानक आधारभूत दीवार की मोटाई | विवरण 0.5 से 3 मिमी तक 0.20 से 0.12 इंच तक. |
| मानक सहिष्णुता | विवरण +/- 0.025 मिमी +/- 0.00098 इंच. |
| मानक Inserts | विवरण Inserts can be female and male. They both can improve a product’s appearance and utility. |
| मानक मोल्ड सत्यापन | विवरण बड़े पैमाने पर उत्पादन से पहले T0, T1, T2 नमूने प्रदान करें। |
| मानक निरीक्षण और प्रमाणन विकल्प | विवरण प्रथम लेख निरीक्षण, ISO 9001, ISO 13485 |
| मानक लीड टाइम | विवरण मोल्ड बनाने से नमूना डिलीवरी तक: 15-45 कार्य दिवस |
Advantages of Insert Molding
Insert molding reduces assembly and labor costs, enhances part strength and reliability, and allows for multi-material and complex component integration.
- Eliminate assembly: Insert molded parts do not require assembly because there is only one manufacturing process.
- Reduce costs: The removal of the assembly process reduces the cost of the insert molding process compared to the standard injection molding.
- Reduced part size and weight: Insert molded parts that weigh less than all-metal parts.
- Improve part strength: Insert plastic molding securely integrates metal inserts, enhancing wear resistance and structural integrity compared to traditional assembly methods.
Applications of Insert Molding
- Consumer Goods: The custom plastic insert molding is suitable for making consumer goods due to its functional and aesthetic benefits.
- Medical Devices: Ensure the plastic is biocompatible before you choose insert molding to make devices and products such as medical implants.
- Aerospace and Automotive: Applicable in making handheld devices such as screwdrivers, scissors, dials, and knobs.
- Communication Devices: Applicable in the aerospace and automotive industry due to the strength and durability of molded parts.
Insert Molding vs Overmolding
Insert molding integrates pre-formed inserts, often metal, into a single molding process, creating a unified part. Overmolding, a multi-step process, molds one material, typically a TPE, over a rigid substrate. Insert molding offers single-shot efficiency for enhanced strength and reduced assembly. Overmolding excels in creating parts with varied textures and functionalities, like a toothbrush with a rigid core and soft grip. Here’s a video to explain the vital differences between these valuable processes.