5-axis CNC Machining Services
Get high-precision, accuracy, intricate machined parts with extremely complex geometries with our 5 axis CNC machining services. Tolerances down to 0.01mm. Instant CNC online quotes
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5 Axis Machining With PartsMastery
PartsMastery’s 5-axis machining services offer unparallel speed and flexibility. With an extensive range of advanced 5-axis CNC machines and a long list of materials, PartsMastery has the capability to deliver the best 5-axis machined parts.
Our experienced team and manufacturing capabilities help rapidly design and fabricate complex, time-sensitive components. With world-class equipment, expertise, and experience, PartsMastery uses two outstanding setups to provide precise, complex parts.
What is 5-axis Machining?
5-axis CNC machining is an advanced manufacturing process that allows the cutting tool to move simultaneously across five different axes. This capability is essential for producing complex, high-precision parts with greater efficiency and fewer setups. Industries like aerospace, automotive, and medical device manufacturing rely on 5-axis machining services for intricate components that require extreme accuracy.
5-axis VS. 3-axis Machining
In CNC machining, selecting between 3-axis and 5-axis systems greatly affects production capabilities. 3-axis machining operates along the X, Y, and Z axes, making it suitable for simpler parts with flat surfaces, commonly used in industries like automotive, construction, and aerospace due to its efficiency and lower costs.
In contrast, 5-axis machining adds two rotational axes, allowing the tool to cut from multiple angles, which is ideal for creating highly intricate parts with complex geometries. This system is preferred in fields such as aerospace, medical, and advanced automotive manufacturing, where precision and tighter tolerances are critical.
Although 5-axis systems involve higher upfront costs, they offer greater production efficiency by reducing the need for multiple setups and lowering the chances of human error. Ultimately, 3-axis machines are ideal for basic designs, while 5-axis machines excel in producing complex components requiring greater accuracy.
Materials for Custom 5-axis CNC Machining
Your 5-axis milling services are compatible with a wide array of materials, ranging from metals to plastics. Depending on your applications, you can choose from the over 50 production-grade materials we offer at PartsMastery. See our list of 5-axis CNC machining materials. You can also contact us to discuss your unique requirements.
金属
ABSは強靭で耐久性があり、耐熱性と耐衝撃性に優れている。自動車部品や消費財に好まれる。.
ABSベージュ（ナチュラル）
ABS ブラック
ABS ブラック 帯電防止
ABS ミルキーホワイト
ABS+PC ブラック
ABS+PC ホワイト
ポリカーボネートは耐久性に優れ、耐衝撃性に優れ、透明度が高く、防弾ガラスや保護具に使用されている。.
PCブラック
PC透明
PCホワイト
PC 黄色がかった白
PC+GF30 ブラック
PMMA（アクリル）は、その透明度と耐候性で知られ、屋外什器やディスプレイケースに最適です。.
PMMAブラック
PMMA 透明
PMMAホワイト
POMは強靭で、摩擦面が少なく、寸法安定性に優れており、機械用途の精密部品に最適である。.
ダークブラウン（コーヒー） POM 100AF
POMブラック
POMブルー
POMホワイト
ナイロンは汎用性が高く、強靭で、摩擦による摩耗に強く、ギア、ベアリング、その他の耐摩耗性表面によく使用される。.
PA（ナイロン）ブルー
PA6（ナイロン）＋GF15 ブラック
PA6（ナイロン）＋GF30 ブラック
PA66 (ナイロン) ベージュ(ナチュラル)
PA66（ナイロン） ブラック
ポリエチレンは軽量で衝撃に強く、包装や容器に広く使用されている。.
PEブラック
PEホワイト
PEEKはその高温耐性と強度で有名で、航空宇宙や医療用インプラントの製造によく使用されている。.
PEEKベージュ（ナチュラル）
PEEKブラック
ポリプロピレンは強靭で耐薬品性に優れ、自動車部品、容器、包装などに使用されている。.
PPブラック
PPホワイト
PP+GF30 ブラック
HDPEはその高い強度対密度比と耐衝撃性で知られ、ボトルや耐腐食性配管の製造に使用される。.
HDPEブラック
HDPE ホワイト
HIPSは機械加工が容易で、寸法安定性と耐衝撃性に優れ、試作やモデリングに適しています。.
HIPSボード・ホワイト
LDPEは柔らかく、柔軟性があり、チューブやビニール袋など、ヒートシールが必要な用途に使用される。.
LDPEホワイト
PBTは、耐熱性があり、電気部品やケーシングによく使用される丈夫で硬いプラスチックである。.
PBTブラック
PBT ミルキーホワイト（ナチュラル）
PPAは高い耐熱性と剛性を持ち、高温での耐久性が要求される自動車や電気用途に最適です。.
PAIは卓越した熱的・化学的安定性を持ち、航空宇宙や自動車分野の高性能部品に使用されている。.
PAIブラウン
PETは丈夫で湿気や化学薬品に強く、食品容器や繊維に広く使われている。.
PETブラック
PETホワイト
PET+GF30 ブラック
PET+GF30 ホワイト
PPSは優れた耐薬品性と耐熱性を特徴とし、自動車部品や航空宇宙部品に適している。.
PPSブラック
PPSホワイト
PPS+GF30 ブラック
PPS+GF30 ホワイト
ポリスチレンは軽量で加工しやすく、模型や試作品、強度の低い用途に使われる。.
PS透明
PVCは頑丈で安価、耐薬品性に優れ、配管、医療機器、ケーブルなどに使用されている。.
PVCグレー
プラスチック
アルミニウムは軽量でありながら強靭で、加工性と耐食性に優れている。航空宇宙部品や自動車部品に最適。.
合金
アルミニウム6061、6061-T6
アルミニウム 2024
アルミニウム 5052
アルミニウム 5083
アルミニウム 6063
アルミニウム 6082
アルミニウム7075、7075-T6
アルミニウムADC12 (A380)
銅は優れた電気伝導性と熱特性で知られ、電気部品や熱交換器に最適です。.
合金
銅 C101(T2)
銅 C103(T1)
銅 C103(TU2)
銅 C110(TU0)
ベリリウム銅
真鍮は耐久性に優れ、摩擦係数が低いため、精密さが要求される金具や工具、楽器に適している。.
合金
真鍮 C27400
真鍮 C28000
真鍮 C36000
青銅は腐食や金属疲労に非常に強く、ベアリング、ブッシュ、船舶用金具に好まれている。.
合金
錫ブロンズ
鋼は高い引張強度と耐久性を持つ合金で、その堅牢性から建築や自動車産業でよく使用される。.
合金
鋼 1018、1020、1025、1045、1215、4130、4140、4340、5140、A36
ダイス鋼
合金鋼
チゼル工具鋼
バネ鋼
高速度鋼
冷間圧延鋼
軸受鋼
エスピーシーシー
ステンレス鋼は耐食性に優れているため、医療機器や食品加工機器に最適です。.
合金
ステンレス鋼 SUS201
ステンレス鋼 SUS303
ステンレス鋼 SUS 304
ステンレス鋼 SUS316
ステンレス鋼 SUS316L
ステンレス鋼 SUS420
ステンレス鋼 SUS430
ステンレス SUS431
ステンレス鋼 SUS440C
ステンレス鋼 SUS630/17-4PH
ステンレス鋼 AISI 304
マグネシウムは最も軽い構造用金属であり、高い強度対重量比を提供するため、重量が重要な自動車や航空宇宙用途に最適である。.
合金
マグネシウム合金 AZ31B
マグネシウム合金 AZ91D
チタンは金属の中で最も高い強度密度比を誇り、耐食性と耐疲労性に優れ、航空宇宙、医療、海洋用途に理想的です。.
合金
チタン合金TA1
チタン合金TA2
チタン合金 TC4/Ti-6Al 4V
Surface Finishes for 5 Axis CNC Machining
With an extensive list of surface finishes available, PartsMastery can enhance the surface quality of your 5-axis machined parts. Applying these finishes help improve the appearance of the components, their surface roughness, hardness, corrosion resistance, and more. They also hide visible tool marks on the products’ surfaces.
- 機械加工
機械加工された仕上げは、CNC機械から直接表面に残るため、ツールマークが付いた費用対効果の高いオプションを提供します。.
- 陽極酸化処理
陽極酸化処理により、耐食性と耐摩耗性が向上し、アルミニウム部品に理想的なカラー染色が可能になります。.
- 研磨
研磨は高い光沢仕上げを実現し、表面の粗さを減らして金属の美的魅力を高める。.
- サンド・ブラスト
サンドブラストは、加圧された砂やその他の媒体を使用して表面を洗浄し、テクスチャーを付け、均一でマットな仕上げにします。.
- ブラッシュ仕上げ
ブラッシュ仕上げは、一方向のサテンの質感を作り出し、表面の傷や跡を目立たなくする。.
- パウダーコーティング
粉体塗装は、さまざまな表面に適した、優れた色と質感のオプションを備えた、厚く耐摩耗性のある層を塗布する。.
- 電気めっき
電気めっきは、部品に薄い金属層を接着し、耐摩耗性、耐食性、表面導電性を向上させる。.
- ブラック・オキシダイズ
ブラックオキシダイズは、耐食性を向上させ、光の反射を最小限に抑える鉄系金属用の化成皮膜です。.
- タンブリング
機械加工された仕上げは、CNC機械から直接表面に残るため、ツールマークが付いた費用対効果の高いオプションを提供します。.
- 電解研磨
機械加工された仕上げは、CNC機械から直接表面に残るため、ツールマークが付いた費用対効果の高いオプションを提供します。.
- アロジン
機械加工された仕上げは、CNC機械から直接表面に残るため、ツールマークが付いた費用対効果の高いオプションを提供します。.
- 熱処理
機械加工された仕上げは、CNC機械から直接表面に残るため、ツールマークが付いた費用対効果の高いオプションを提供します。.
5-Axis CNC Machining Capabilities
Our ISO 9001 certification shows that we fabricate 5-axis milled parts to meet the tightest tolerance requirements. Our standard tolerance for CNC-milled plastics is ISO-2768-m and ISO-2768-f for metals. Get high-quality and precise complex parts with top-notch dimensional stability.
| 説明 | |
|---|---|
| 最大部品サイズ | 説明 4000×1500×600 mm |
| 最小部品サイズ | 説明 5 x 5 x 5 mm |
| 一般公差 | 説明 Within ±0.002 mm |
| リードタイム | 説明 For standard operations, lead times can be as short as 2-3 days, while more complex projects might require up to 2 weeks. |
5 Axis CNC Machining Design Guidelines
| 推奨サイズ | |
|---|---|
| 最小フィーチャーサイズ | 推奨サイズ Minimum feature size should be no less than 0.5 mm in width or depth to ensure structural integrity. |
| Linear Dimension | 推奨サイズ Maintain a precision within ±0.005 mm for linear dimensions to ensure accuracy across the machined part. |
| Hole Diameters (not reamed) | 推奨サイズ Holes can be machined with diameters starting from 1 mm up to 40 mm without reaming for precision sizing. |
| Shaft Diameters | 推奨サイズ Shaft diameters should range from 2 mm to 300 mm, considering the tool accessibility and torque requirements. |
| ネジとタップ穴 | 推奨サイズ Threads from M2 to M24 can be machined. Ensure to provide adequate relief at the bottom of tapped holes. |
| テキスト | 推奨サイズ Minimum text height of 1.5 mm with a depth of 0.5 mm for clarity after machining. |
PartsMastery 5-axis Machine Shop
Check out our incredible line of well-functioning 5-axis machining centers ranging from the best 5-axis horizontal machining centers to top-notch vertical machining centers. With a fleet of 9 sets of 5-axis CNC machines, we have the capacity and capability to handle large-scale production while maintaining precision and efficiency. These advanced machines, combined with our skilled technicians, allow us to meet diverse manufacturing needs across various industries. Trust our services to deliver results that perfectly suit your requirements.
Contact us for a free quote or more information on PartsMastery’s 5-Axis CNC machining services. We offer custom solutions for precise, durable, and strong parts in a variety of shapes and sizes to meet your project needs.
なぜ 私たちを選ぶ
/01
高品質 部品
各作業において比類のない精度を体験してください。当社の高度なフライス加工プロセスにより、コンポーネントは±0.01mmという厳しい公差に適合し、シームレスな組み立てと卓越したオペレーションを実現します。.
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リードタイム 時間
Accelerate your manufacturing cycle. PartsMastery domestic workshops and state-of-the-art machinery guarantee fast turnaround times, helping businesses maintain momentum and meet critical deadlines.
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エンジニアリング サポート
いつでも、どこでも、安心してCNCフライス加工プロジェクトを進めることができます。当社の熟練したスペシャリストが、あらゆる段階で洞察に満ちたガイダンスを提供し、設計の最適化と出力品質を最大化します。.
Success Stories of 5 Axis CNC Machining Services
Case Study: PartsMastery Powers Arco Aria’s Tether Car Success
Simultaneous 5 Axis vs 3+2 Axis CNC Machining
Simultaneous 5-Axis Machining
Fast, effective, and continuous 5-axis CNC machining with improved transitioning and surface quality. Here, we use 5-axis machining center that can continuously adjust the movements on all five axes without stopping. Our 5-axis CNC machining has intelligent functionalities to ensure efficient continuous processes and transitions.
3+2 Axis Machining
Take advantage of the optimal 3+2 axis machining technology for your unique applications. The process keeps the part fixed in a specific orientation to allow the usual 3-axis machining process. Our 3+2 axis machining uses shorter, more rigid cutting tools to offer your parts better dimensional stability. Get complex CNC machined parts with tight tolerances at lower costs and cycle time.
Trunnion-Style vs Swivel-Rotate-Style 5-Axis Machining
Trunnion-style machining centers
Feature a fixed table and a spindle that moves and rotates along two axes. This design allows for the machining of complex parts from multiple angles in a single setup, making it highly efficient for heavy or larger workpieces due to the stable support from the table.
Swivel-Rotate-Style machining
Also known as a table-table configuration, involves the part being affixed to a table that rotates and tilts, while the spindle remains in a fixed position. This style is particularly advantageous for intricate parts that require high precision, as it offers excellent accessibility to various part features and can handle smaller, more delicate components effectively.
Advantages of 5 Axis CNC Machining
5-axis CNC machining offers significant advantages over traditional 3-axis machining, making it a valuable choice for complex and precision-demanding projects.
- 複雑な幾何学： Allows for the machining of intricate designs and complex shapes from any angle, reducing the need for multiple setups.
- Enhanced Accuracy: Minimizes handling errors associated with multiple setups, improving the overall accuracy of the finished product.
- Improved Surface Finish: The tool can maintain an optimal angle relative to the surface, enhancing the quality of the surface finish and reducing the need for secondary finishing operations.
- Use of Shorter Cutting Tools: Enables closer positioning of the tool to the workpiece, which reduces tool deflection and vibration, leading to more precise cuts.
- Increased Productivity: Reduces overall production time by combining what traditionally requires several machine setups into a single setup.
- Material Conservation: Efficient tool paths and advanced control minimize material waste, which is especially beneficial when working with expensive materials.
Applications of 5 Axis CNC Machining
5-axis CNC machining is extensively utilized for its versatility in creating various part types across multiple industries.
- Aerospace Components: Crafting airframe structures and engine parts that require complex contours and must withstand extreme conditions. Examples include turbine disks, compressor blades, and swivel bearings.
- Automotive Parts: Producing transmission gears, engine mounts, and complex hub assemblies. These parts often involve intricate features and deep pocket cuts, which 5-axis CNC machining handles efficiently.
- 医療用インプラント: Manufacturing bespoke medical implants such as hip joints and cranial plates. These require highly customized shapes and smooth finishes to match patient anatomy.
- Die and Mold Making: Creating complex molds, dies, and fixtures that are crucial for the mass production of other products. This includes injection molds and stamping dies with detailed features and tight tolerances.
- Marine Parts: Building parts for boats and other marine vehicles, such as propellers and hull components. These parts often have complex designs and require precise machining to ensure performance and durability in harsh environments.
- Energy Sector Components: Machining parts used in power generation equipment, such as wind turbine hubs and solar panel frames. These require high precision to ensure efficiency and long-term reliability.
よくある質問
Can 5-axis machining provide tight tolerance?
Yes, 5-axis CNC machining is renowned for its ability to achieve exceptionally tight tolerances. It can typically maintain precision within ±0.005 mm. This high level of accuracy is due to the machine’s capability to access five sides of a part in a single setup, reducing the number of setups required and minimizing errors associated with repositioning. The simultaneous movement along five axes allows for closer tool paths, ensuring precise adherence to design specifications, especially for complex geometries.
How much does your 5-axis milling service cost?
The cost of 5-axis CNC milling services can vary widely based on several factors such as the complexity of the part, the type of material used, and the required precision. Generally, prices might range from $75 to $250 per hour depending on these variables. For a specific quote, it’s best to provide detailed drawings and specify material requirements on PartsMastery online platform so that a more accurate estimation can be calculated. Remember, while 5-axis machining might have a higher hourly rate, it often reduces the total production time and number of setups needed.
When should I choose 5-axis CNC machining?
Opt for 5-axis CNC machining when manufacturing parts with complex geometries, intricate details, or when high precision is critical. This technology is ideal for parts that require machining from multiple sides in a single setup or where multiple tool angles are necessary to achieve the design. Industries such as aerospace, medical, and automotive, where the geometrical complexities and tight tolerances are common, significantly benefit from 5-axis machining. It is also preferable when aiming to reduce lead times and improve surface finishes without compromising on detail.
What’s the difference between 5-axis machining and 3-aixs machining?
The main difference between 5-axis and 3-axis machining lies in their respective capabilities and the complexity of parts they can handle. 3-axis machining operates along three axes (X, Y, and Z), suitable for parts with relatively simple geometries. It typically requires multiple setups and repositioning to reach all sides of the part. Conversely, 5-axis machining adds two additional rotational axes, allowing the cutting tool to approach the part from virtually any direction. This capability makes it ideal for complex shapes, reducing setup times and improving precision by minimizing handling.
What is 5-axis CNC machining?
5-axis CNC machining is an advanced form of computer numerical control (CNC) technology that allows a machine to move a tool or part along five different axes simultaneously. This enables the machine to create highly complex shapes and features in a single setup, increasing precision and efficiency. It’s commonly used in industries like aerospace, automotive, and medical for creating intricate components.
How does a 5-axis CNC machine work?
A 5-axis CNC machine operates by allowing the cutting tool or part to move in five different directions: along the X, Y, and Z axes, and rotating around the A and B axes. This capability allows for machining complex geometries without needing multiple setups or repositioning, which reduces human error and increases accuracy. The machine’s advanced software ensures precise control over every movement.
What is the tolerance of 5 axis CNC machining?
PartsMastery’s 5-axis CNC machining can achieve extremely tight tolerances, often tighter than ±0.001 inches, depending on the material and part complexity. Their advanced machines and strict inspection processes ensure parts are manufactured according to your design specifications and GD&T (Geometric Dimensioning and Tolerancing) requirements, delivering precise, high-quality components.