5-axis CNC Machining Services
Get high-precision, accuracy, intricate machined parts with extremely complex geometries with our 5 axis CNC machining services. Tolerances down to 0.01mm. Instant CNC online quotes
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5 Axis Machining With PartsMastery
PartsMastery’s 5-axis machining services offer unparallel speed and flexibility. With an extensive range of advanced 5-axis CNC machines and a long list of materials, PartsMastery has the capability to deliver the best 5-axis machined parts.
Our experienced team and manufacturing capabilities help rapidly design and fabricate complex, time-sensitive components. With world-class equipment, expertise, and experience, PartsMastery uses two outstanding setups to provide precise, complex parts.
What is 5-axis Machining?
5-axis CNC machining is an advanced manufacturing process that allows the cutting tool to move simultaneously across five different axes. This capability is essential for producing complex, high-precision parts with greater efficiency and fewer setups. Industries like aerospace, automotive, and medical device manufacturing rely on 5-axis machining services for intricate components that require extreme accuracy.
5-axis VS. 3-axis Machining
In CNC machining, selecting between 3-axis and 5-axis systems greatly affects production capabilities. 3-axis machining operates along the X, Y, and Z axes, making it suitable for simpler parts with flat surfaces, commonly used in industries like automotive, construction, and aerospace due to its efficiency and lower costs.
In contrast, 5-axis machining adds two rotational axes, allowing the tool to cut from multiple angles, which is ideal for creating highly intricate parts with complex geometries. This system is preferred in fields such as aerospace, medical, and advanced automotive manufacturing, where precision and tighter tolerances are critical.
Although 5-axis systems involve higher upfront costs, they offer greater production efficiency by reducing the need for multiple setups and lowering the chances of human error. Ultimately, 3-axis machines are ideal for basic designs, while 5-axis machines excel in producing complex components requiring greater accuracy.
Materials for Custom 5-axis CNC Machining
Your 5-axis milling services are compatible with a wide array of materials, ranging from metals to plastics. Depending on your applications, you can choose from the over 50 production-grade materials we offer at PartsMastery. See our list of 5-axis CNC machining materials. You can also contact us to discuss your unique requirements.
Metals
ABS is strong, durable, and offers good resistance to heat and impact. It’s preferred for automotive components and consumer goods.
ABS Beige(Natural)
ABS Black
ABS Black Antistatic
ABS Milky White
ABS+PC Black
ABS+PC White
Polycarbonate is extremely durable and has high impact resistance, along with excellent clarity, used for bullet-proof glass and protective gear.
PC Black
PC Transparent
PC White
PC Yellowish White
PC+GF30 Black
PMMA, or acrylic, is known for its crystal clarity and weather resistance, making it ideal for outdoor fixtures and display cases.
PMMA Black
PMMA Transparent
PMMA White
POM is strong, with a low friction surface and good dimensional stability, perfect for precision parts in mechanical applications.
Dark brown (coffee) POM 100AF
POM Black
POM Blue
POM White
Nylon is versatile, strong, and wears well against friction, commonly used for gears, bearings, and other wear-resistant surfaces.
PA(Nylon) Blue
PA6 (Nylon)+GF15 Black
PA6 (Nylon)+GF30 Black
PA66 (Nylon) Beige(Natural)
PA66 (Nylon) Black
Polyethylene is lightweight and has high resistance to impact, widely used in packaging and containers.
PE Black
PE White
PEEK is renowned for its high temperature resistance and strength, often used in aerospace and medical implant manufacturing.
PEEK Beige(Natural)
PEEK Black
Polypropylene is tough, has excellent chemical resistance, and is used for automotive parts, containers, and in packaging.
PP Black
PP White
PP+GF30 Black
HDPE is known for its high strength-to-density ratio, resistance to impacts, and is used in making bottles and corrosion-resistant piping.
HDPE Black
HDPE White
HIPS is easy to machine and offers good dimensional stability and impact resistance, suitable for prototyping and modeling.
HIPS Board White
LDPE is soft, flexible, and used in applications where heat sealing is required, such as in tubing and plastic bags.
LDPE White
PBT is a strong, rigid plastic that is heat resistant and commonly used in electrical components and casings.
PBT Black
PBT Milky White（Natural）
PPA offers high heat resistance and stiffness, ideal for automotive and electrical applications that require durability at high temperatures.
PAI has exceptional thermal and chemical stability, used in high-performance parts in aerospace and automotive sectors.
PAI Brown
PET is strong, resistant to moisture and chemicals, and widely used in food containers and textile fibers.
PET Black
PET White
PET+GF30 Black
PET+GF30 White
PPS features outstanding chemical and heat resistance, suitable for automotive and aerospace components.
PPS Black
PPS White
PPS+GF30 Black
PPS+GF30 White
Polystyrene is lightweight and easy to machine, used for models, prototypes, and low-strength applications.
PS Transparent
PVC is robust, cheap, and has good chemical resistance, used in plumbing, medical devices, and cables.
PVC Grey
Plastics
Aluminum is lightweight yet strong, with excellent machinability and corrosion resistance. Ideal for aerospace and automotive parts.
Alloys
Aluminum 6061, 6061-T6
Aluminum 2024
Aluminum 5052
Aluminum 5083
Aluminum 6063
Aluminum 6082
Aluminum 7075, 7075-T6
Aluminum ADC12 (A380)
Copper is known for its superior electrical conductivity and thermal properties, making it perfect for electrical components and heat exchangers.
Alloys
Copper C101(T2)
Copper C103(T1)
Copper C103(TU2)
Copper C110(TU0)
Beryllium Copper
Brass is durable and has a low friction coefficient, which makes it suitable for fittings, tools, and musical instruments that require precision.
Alloys
Brass C27400
Brass C28000
Brass C36000
Bronze is highly resistant to corrosion and metal fatigue, favored for bearings, bushings, and marine hardware.
Alloys
Tin Bronze
Steel is an alloy with high tensile strength and durability, commonly used in construction and automotive industries for its robustness.
Alloys
Steel 1018, 1020, 1025, 1045, 1215, 4130, 4140, 4340, 5140, A36
Die steel
Alloy steel
Chisel tool steel
Spring steel
High speed steel
Cold rolled steel
Bearing steel
SPCC
Stainless steel is renowned for its corrosion resistance, making it a prime choice for medical devices and food processing equipment.
Alloys
Stainless Steel SUS201
Stainless Steel SUS303
Stainless Steel SUS 304
Stainless Steel SUS316
Stainless Steel SUS316L
Stainless Steel SUS420
Stainless Steel SUS430
Stainless Steel SUS431
Stainless Steel SUS440C
Stainless Steel SUS630/17-4PH
Stainless Steel AISI 304
Magnesium is the lightest structural metal, offering high strength-to-weight ratios, perfect for automotive and aerospace applications where weight is critical.
Alloys
Magnesium Alloy AZ31B
Magnesium Alloy AZ91D
Titanium boasts the highest strength-to-density ratio among metals, highly resistant to corrosion and fatigue, ideal for aerospace, medical, and marine applications.
Alloys
Titanium Alloy TA1
Titanium Alloy TA2
Titanium Alloy TC4/Ti-6Al 4V
Surface Finishes for 5 Axis CNC Machining
With an extensive list of surface finishes available, PartsMastery can enhance the surface quality of your 5-axis machined parts. Applying these finishes help improve the appearance of the components, their surface roughness, hardness, corrosion resistance, and more. They also hide visible tool marks on the products’ surfaces.
- As Machined
As machined finish leaves the surface straight from the CNC machine, providing a cost-effective option with tool marks.
- Anodizing
Anodizing increases corrosion resistance and wear properties, while allowing for color dyeing, ideal for aluminum parts.
- Polishing
Polishing achieves a high gloss finish, reducing surface roughness and enhancing the aesthetic appeal of metals.
- Sand Blasting
Sand blasting uses pressurized sand or other media to clean and texture the surface, creating a uniform, matte finish.
- Brushed Finish
A brushed finish creates a unidirectional satin texture, reducing the visibility of marks and scratches on the surface.
- Powder Coating
Powder coating applies a thick, wear-resistant layer with excellent color and texture options, suitable for a variety of surfaces.
- Electroplating
Electroplating bonds a thin metal layer onto parts, improving wear resistance, corrosion resistance, and surface conductivity.
- Black Oxidize
Black oxidize is a conversion coating for ferrous metals that improves corrosion resistance and minimizes light reflection.
- Tumbling
As machined finish leaves the surface straight from the CNC machine, providing a cost-effective option with tool marks.
- Electropolish
As machined finish leaves the surface straight from the CNC machine, providing a cost-effective option with tool marks.
- Alodine
As machined finish leaves the surface straight from the CNC machine, providing a cost-effective option with tool marks.
- Heat Treatment
As machined finish leaves the surface straight from the CNC machine, providing a cost-effective option with tool marks.
5-Axis CNC Machining Capabilities
Our ISO 9001 certification shows that we fabricate 5-axis milled parts to meet the tightest tolerance requirements. Our standard tolerance for CNC-milled plastics is ISO-2768-m and ISO-2768-f for metals. Get high-quality and precise complex parts with top-notch dimensional stability.
| Description | |
|---|---|
| Maximum Part Size | Description 4000×1500×600 mm |
| Minimum Part Size | Description 5 x 5 x 5 mm |
| General Tolerances | Description Within ±0.002 mm |
| Lead Time | Description For standard operations, lead times can be as short as 2-3 days, while more complex projects might require up to 2 weeks. |
5 Axis CNC Machining Design Guidelines
| Recommended Size | |
|---|---|
| Minimum Feature Size | Recommended Size Minimum feature size should be no less than 0.5 mm in width or depth to ensure structural integrity. |
| Linear Dimension | Recommended Size Maintain a precision within ±0.005 mm for linear dimensions to ensure accuracy across the machined part. |
| Hole Diameters (not reamed) | Recommended Size Holes can be machined with diameters starting from 1 mm up to 40 mm without reaming for precision sizing. |
| Shaft Diameters | Recommended Size Shaft diameters should range from 2 mm to 300 mm, considering the tool accessibility and torque requirements. |
| Threads and Tapped Holes | Recommended Size Threads from M2 to M24 can be machined. Ensure to provide adequate relief at the bottom of tapped holes. |
| Text | Recommended Size Minimum text height of 1.5 mm with a depth of 0.5 mm for clarity after machining. |
PartsMastery 5-axis Machine Shop
Check out our incredible line of well-functioning 5-axis machining centers ranging from the best 5-axis horizontal machining centers to top-notch vertical machining centers. With a fleet of 9 sets of 5-axis CNC machines, we have the capacity and capability to handle large-scale production while maintaining precision and efficiency. These advanced machines, combined with our skilled technicians, allow us to meet diverse manufacturing needs across various industries. Trust our services to deliver results that perfectly suit your requirements.
Contact us for a free quote or more information on PartsMastery’s 5-Axis CNC machining services. We offer custom solutions for precise, durable, and strong parts in a variety of shapes and sizes to meet your project needs.
Why Choose Us
/01
High Quality Parts
Experience unparalleled precision in each undertaking. Our advanced milling processes ensure components adhere to tight tolerances, as tight as ±0.01mm, resulting in seamless assembly and operational excellence.
/02
Fast Lead Time
Accelerate your manufacturing cycle. PartsMastery domestic workshops and state-of-the-art machinery guarantee fast turnaround times, helping businesses maintain momentum and meet critical deadlines.
/03
Engineering Support
No matter you whenever and whereever, navigate your CNC milling projects with confidence. Our seasoned specialists offer insightful guidance at every step, maximizing design optimization and output quality.
Success Stories of 5 Axis CNC Machining Services
Case Study: PartsMastery Powers Arco Aria’s Tether Car Success
Simultaneous 5 Axis vs 3+2 Axis CNC Machining
Simultaneous 5-Axis Machining
Fast, effective, and continuous 5-axis CNC machining with improved transitioning and surface quality. Here, we use 5-axis machining center that can continuously adjust the movements on all five axes without stopping. Our 5-axis CNC machining has intelligent functionalities to ensure efficient continuous processes and transitions.
3+2 Axis Machining
Take advantage of the optimal 3+2 axis machining technology for your unique applications. The process keeps the part fixed in a specific orientation to allow the usual 3-axis machining process. Our 3+2 axis machining uses shorter, more rigid cutting tools to offer your parts better dimensional stability. Get complex CNC machined parts with tight tolerances at lower costs and cycle time.
Trunnion-Style vs Swivel-Rotate-Style 5-Axis Machining
Trunnion-style machining centers
Feature a fixed table and a spindle that moves and rotates along two axes. This design allows for the machining of complex parts from multiple angles in a single setup, making it highly efficient for heavy or larger workpieces due to the stable support from the table.
Swivel-Rotate-Style machining
Also known as a table-table configuration, involves the part being affixed to a table that rotates and tilts, while the spindle remains in a fixed position. This style is particularly advantageous for intricate parts that require high precision, as it offers excellent accessibility to various part features and can handle smaller, more delicate components effectively.
Advantages of 5 Axis CNC Machining
5-axis CNC machining offers significant advantages over traditional 3-axis machining, making it a valuable choice for complex and precision-demanding projects.
- Complex Geometries: Allows for the machining of intricate designs and complex shapes from any angle, reducing the need for multiple setups.
- Enhanced Accuracy: Minimizes handling errors associated with multiple setups, improving the overall accuracy of the finished product.
- Improved Surface Finish: The tool can maintain an optimal angle relative to the surface, enhancing the quality of the surface finish and reducing the need for secondary finishing operations.
- Use of Shorter Cutting Tools: Enables closer positioning of the tool to the workpiece, which reduces tool deflection and vibration, leading to more precise cuts.
- Increased Productivity: Reduces overall production time by combining what traditionally requires several machine setups into a single setup.
- Material Conservation: Efficient tool paths and advanced control minimize material waste, which is especially beneficial when working with expensive materials.
Applications of 5 Axis CNC Machining
5-axis CNC machining is extensively utilized for its versatility in creating various part types across multiple industries.
- Aerospace Components: Crafting airframe structures and engine parts that require complex contours and must withstand extreme conditions. Examples include turbine disks, compressor blades, and swivel bearings.
- Automotive Parts: Producing transmission gears, engine mounts, and complex hub assemblies. These parts often involve intricate features and deep pocket cuts, which 5-axis CNC machining handles efficiently.
- Medical Implants: Manufacturing bespoke medical implants such as hip joints and cranial plates. These require highly customized shapes and smooth finishes to match patient anatomy.
- Die and Mold Making: Creating complex molds, dies, and fixtures that are crucial for the mass production of other products. This includes injection molds and stamping dies with detailed features and tight tolerances.
- Marine Parts: Building parts for boats and other marine vehicles, such as propellers and hull components. These parts often have complex designs and require precise machining to ensure performance and durability in harsh environments.
- Energy Sector Components: Machining parts used in power generation equipment, such as wind turbine hubs and solar panel frames. These require high precision to ensure efficiency and long-term reliability.
FAQs
Can 5-axis machining provide tight tolerance?
Yes, 5-axis CNC machining is renowned for its ability to achieve exceptionally tight tolerances. It can typically maintain precision within ±0.005 mm. This high level of accuracy is due to the machine’s capability to access five sides of a part in a single setup, reducing the number of setups required and minimizing errors associated with repositioning. The simultaneous movement along five axes allows for closer tool paths, ensuring precise adherence to design specifications, especially for complex geometries.
How much does your 5-axis milling service cost?
The cost of 5-axis CNC milling services can vary widely based on several factors such as the complexity of the part, the type of material used, and the required precision. Generally, prices might range from $75 to $250 per hour depending on these variables. For a specific quote, it’s best to provide detailed drawings and specify material requirements on PartsMastery online platform so that a more accurate estimation can be calculated. Remember, while 5-axis machining might have a higher hourly rate, it often reduces the total production time and number of setups needed.
When should I choose 5-axis CNC machining?
Opt for 5-axis CNC machining when manufacturing parts with complex geometries, intricate details, or when high precision is critical. This technology is ideal for parts that require machining from multiple sides in a single setup or where multiple tool angles are necessary to achieve the design. Industries such as aerospace, medical, and automotive, where the geometrical complexities and tight tolerances are common, significantly benefit from 5-axis machining. It is also preferable when aiming to reduce lead times and improve surface finishes without compromising on detail.
What’s the difference between 5-axis machining and 3-aixs machining?
The main difference between 5-axis and 3-axis machining lies in their respective capabilities and the complexity of parts they can handle. 3-axis machining operates along three axes (X, Y, and Z), suitable for parts with relatively simple geometries. It typically requires multiple setups and repositioning to reach all sides of the part. Conversely, 5-axis machining adds two additional rotational axes, allowing the cutting tool to approach the part from virtually any direction. This capability makes it ideal for complex shapes, reducing setup times and improving precision by minimizing handling.
What is 5-axis CNC machining?
5-axis CNC machining is an advanced form of computer numerical control (CNC) technology that allows a machine to move a tool or part along five different axes simultaneously. This enables the machine to create highly complex shapes and features in a single setup, increasing precision and efficiency. It’s commonly used in industries like aerospace, automotive, and medical for creating intricate components.
How does a 5-axis CNC machine work?
A 5-axis CNC machine operates by allowing the cutting tool or part to move in five different directions: along the X, Y, and Z axes, and rotating around the A and B axes. This capability allows for machining complex geometries without needing multiple setups or repositioning, which reduces human error and increases accuracy. The machine’s advanced software ensures precise control over every movement.
What is the tolerance of 5 axis CNC machining?
PartsMastery’s 5-axis CNC machining can achieve extremely tight tolerances, often tighter than ±0.001 inches, depending on the material and part complexity. Their advanced machines and strict inspection processes ensure parts are manufactured according to your design specifications and GD&T (Geometric Dimensioning and Tolerancing) requirements, delivering precise, high-quality components.